Troy Bayliss MotoGP Racing Suit Honda 2005

Made to Order
SKU
MGR-TB6539-EN
Special Price $639.20 Regular Price $799.00
Choose from the following product options to order custom made Troy Bayliss MotoGP Racing Suit Honda 2005

Check our **Size Guide** to find the most accurate measurements and choose the best size for you.

Built to match Troy Bayliss's 2005 Honda MotoGP livery in 1.2-1.3 mm drum-dyed milled cowhide leather, this race suit combines documented season accuracy with full CE-certified protection and made-to-measure custom fit for serious track riders and replica collectors.

  • External CE-approved protectors on shoulders, elbows, and knees; removable dual-density armor (EN 1621-1:2012) at shoulders, elbows, knees, and hips for tunable protection between sessions.
  • 1.2-1.3 mm drum-dyed milled cowhide leather with accordion stretch panels at lower back and knees; stretchable Cordura at sleeves, crotch, and calf for mobility without restriction.
  • Pre-curved sleeves, YKK semi auto-lock zippers, and safety-stitched seams support a natural riding position and secure closure at speed.
  • Made-to-measure custom sizing available: select Custom Size, submit measurements via https://leathercollection.com/measurement-form using your order number; suit ships in 4-6 weeks from spec confirmation. Standard orders ship in 10-15 working days.

Troy Bayliss Camel Honda GP 2005 Leathers Safety Features

  • 1.2–1.3 mm drum-dyed milled cowhide leather resists abrasion and stands up to repeated track use, matching the race-grade material standard of MotoGP competition gear.
  • External CE-approved protectors on shoulders, elbows, and knees provide trusted rider protection during high-speed racing and track days.
  • Additional leather layers stitched at shoulders, elbows, knees, and hips enhance crash and drag resistance at impact zones.
  • Elbow and knee foam padding helps cushion impact during slides on track days.
  • Pre-curved sleeves support a natural riding position for sport riding and track racing.
  • Safety seams reinforced with dual- and triple-stitching at critical points for durability during crashes.
  • YKK semi auto-lock zippers ensure secure closure and reliable performance at speed.
  • Removable dual-density armor at knees, shoulders, and elbows for customizable protection and fit adjustments between track sessions.
  • Removable dual-density CE spine protector (EN 1621-2 compatible) for added back protection during high-impact racing.
  • Troy Bayliss Honda leathers include removable knee sliders for quick track adjustments and extended abrasion life.
  • Rubber padding on key impact zones (optional on request) adds extra safety when needed for aggressive track riding.
  • Aerodynamic extended speed hump for neck and spine protection (optional) matches professional MotoGP race suit design.

Outer Layer

  • 1.2–1.3 mm drum-dyed milled cowhide leather, chosen for durability in race leather and motorcycle racing gear.
  • Accordion leather stretch panels on the lower back and knees to improve flexibility and comfort during long race sessions.
  • Stretchable Cordura placed at sleeves, crotch, and calf for maximum stretch and mobility without restricting movement.
  • External CE Approved Protectors on shoulders, elbows, and knees.
  • Pre-curved sleeves for proper riding position.
  • YKK semi auto-lock zippers at the front, cuff, and calf for secure closure.
  • Velcro reinforced strap on neck, cuff, and calf to lock in fit and prevent shifting.
  • Velcro for attaching knee slider.
  • Soft neoprene cuff and collar construction for comfort against skin.
  • Safety stitched with high-strength nylon thread for maximum durability and seam integrity.

Inner Layer

  • Polyester mesh lining for breathability and moisture management during extended track sessions.
  • CE approved dual density (removable) armor at knees, shoulders, and elbows (EN 1621-1:2012) for impact absorption and protection.
  • Removable dual density (CE approved) spine protector (EN 1621-2 compatible) for back protection.
  • Removable CE approved aerodynamic hump (optional) for extended neck and spine coverage.
  • Left side inner mesh chest pocket for small items and ventilation.

Troy Bayliss Suit Customization & Options

  • Made-to-measure custom sizing: select Custom Size from the product options Size, complete the checkout process. Submit your body measurements via the measurement form using your order number; suit ships in 4-6 weeks from spec confirmation.
  • Leather upgrade options: Cowhide (standard), Monaco, or Kangaroo leather for lighter weight and increased abrasion resistance on track.
  • Speed hump configuration: choose No Hump, Standard Hump, Ventilated Hump, or Hydro Hump for back protection and aerodynamics.
  • Perforation patterns: No Perforation, Perforated Chest, Perforated Front, or Full Perforated for ventilation control in warm weather.
  • Add-on options: Removable Lining, Thermal Removable Lining, or Extra Knee Slider for extended track durability.
  • Matching gear: pair with custom gloves and boots in coordinating sizes for a complete race kit.
  • Standard lead time for pre-sized orders: 10 to 15 working days from order confirmation.
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Product Specifications

  • Product Type: Race Suit
  • Category: MotoGP Replica Race Suits
  • Best Use: MotoGP track racing, track days, and race-replica collection
  • Material: 1.2–1.3 mm drum-dyed milled cowhide leather
  • Construction: Hand-stitched made-to-order; accordion stretch panels at lower back and knees; stretchable Cordura at sleeves, crotch, and calf; dual- and triple-stitched safety seams at critical points; pre-curved sleeves for riding position
  • Comfort Features: Pre-curved sleeves, accordion stretch panels, stretchable Cordura inserts, soft neoprene cuff and collar, polyester mesh lining
  • Closure / Fit System: YKK semi auto-lock coil zippers at front, cuff, and calf; silver snap buttons on two-piece suit pants; Velcro reinforced straps on neck, cuff, and calf
  • Pockets: 1 left-side inner mesh chest pocket
  • Style / Design Features: Yellow livery, MotoGP replica design, documented Troy Bayliss 2005 Honda GP season accuracy
  • Lining Options: Polyester mesh (standard); removable thermal lining available as add-on
  • Protection: External CE-approved protectors on shoulders, elbows, and knees; removable dual-density CE Level 2 armor at shoulders, elbows, knees, and hips (EN 1621-1:2012); removable CE spine protector (EN 1621-2 compatible); TPU-reinforced metal protectors; TPU elbow sliders; replaceable TPU knee sliders
  • Ideal For: MotoGP enthusiasts, track-day riders, and race-replica collectors seeking documented 2005 Honda livery authenticity with full CE-certified protection and made-to-measure custom fit
  • Made-to-Measure: Yes; select Custom Size from product options, submit measurements via https://leathercollection.com/measurement-form; ships in 4-6 weeks from spec confirmation
  • Standard Lead Time: 10–15 working days from order confirmation
  • Brand: Leather Collection

FREQUENTLY ASKED QUESTIONS

What leather is used in the Troy Bayliss Honda MotoGP 2005 suit?

The Troy Bayliss MotoGP racing suit is constructed from 1.2–1.3 mm drum-dyed milled cowhide leather, a race-grade material chosen for its abrasion resistance and durability during high-speed track use. The drum-dyed and milled finish provides a consistent surface that resists scuffing and tearing. This thickness is standard for professional MotoGP replica suits and balances protection with mobility. If you prefer a lighter alternative, you can upgrade to Monaco or kangaroo leather at checkout — kangaroo leather offers higher tensile strength per unit weight, making it popular among track riders who prioritize lightweight gear without sacrificing safety.

How do I order a custom size for a Troy Bayliss race suit?

To order a custom size, select Custom Size from the product options Size dropdown during checkout. After completing your purchase, submit your body measurements using the measurement form and reference your order number. Our team will confirm your measurements and begin hand-stitching your suit to your exact specifications. Custom-made suits ship in 4–6 weeks from measurement confirmation. If you need help taking accurate measurements, visit our size chart for guidance on chest, waist, inseam, and sleeve length. Standard pre-sized orders (EU/US sizes) ship in 10–15 working days.

What protection certifications does this Troy Bayliss suit have?

This race suit meets CE Level 2 protection standards with removable dual-density armor at the shoulders, elbows, knees, and hips (certified to EN 1621-1:2012). The armor absorbs and distributes impact energy across these high-stress zones during crashes and slides. The suit also includes a removable spine protector (EN 1621-2 compatible) that shields your back during forward-impact events. All armor is removable, allowing you to adjust protection levels for different riding conditions — some riders prefer lighter armor for training sessions and add extra padding for race day. External TPU-reinforced metal protectors on the shoulders and knees provide additional abrasion resistance at contact points.

Is the Troy Bayliss MotoGP suit available in women's sizes?

Yes, the Troy Bayliss Honda MotoGP 2005 race suit is available in both men's and women's sizes. Women's sizing ranges from EU 38–50 / US 6–18, with tailored fits that account for different body proportions. Men's sizing ranges from EU 42–60 / US 32–50. Both size ranges include standard pre-sized options and custom sizing via made-to-measure. If you fall between standard sizes or want a perfect fit, we recommend selecting Custom Size and submitting your measurements through our measurement form. Hand-stitched made-to-order construction since 2009 ensures that every suit — whether standard or custom — is built to your exact specifications.

What is the lead time for a made-to-measure Troy Bayliss suit?

Made-to-measure suits ship in 4–6 weeks from the date we confirm your measurements. The timeline begins after you submit your body measurements via the measurement form and our team verifies the specs. During this period, your suit is hand-stitched to your exact measurements with all armor, lining, and hardware installed. Standard pre-sized orders (EU/US sizes) ship faster — in 10–15 working days from order confirmation. Both timelines reflect made-to-order production; we do not hold inventory. If you have a deadline, contact our Help Center to discuss rush options. We ship to 50+ countries.